TDAE
TDAE: ELEVATING RUBBER PROCESSING
Treated Distillate Aromatic Extracts (TDAE) take the spotlight as a high-aromatic-content rubber processing oil, playing a crucial role as a rubber softening additive in vulcanization. Its standout feature, a robust viscosity-gravity constant, positions it as a top choice in tire manufacturing, effectively curbing heat buildup. This exceptional trait extends its utility to the creation of sizable rubber-based intermediate products.
TDAE doesn’t just excel in performance; it’s a green rubber oil, boasting environmental friendliness, non-toxicity, and non-carcinogenic attributes. This makes it a worthy substitute for traditional aromatic oils. As a softening agent in natural rubber vulcanization and a key component in rubber compounds, TDAE’s high viscosity gravity constant takes center stage, reducing heat buildup and rotational resistance in tire applications. The result? High-quality tires and rubber products, aligning with the demands of both performance and environmental consciousness.
THE POTENTIAL AND APPLICATION OF TDAE
Treated Distillate Aromatic Extract (TDAE) finds a diverse array of applications across the chemical and manufacturing sectors. Its role as a softening additive in rubber compound manufacturing stands out, contributing to the production of various rubber products. With a high aromatic content, TDAE excels in curbing frictional heat buildup in tire usage. This versatile extract isn’t limited to tires; it plays a pivotal role in crafting automotive components like belts, hoses, battery containers, and other extruded products. TDAE’s significance extends to chemical plants and maritime transport, where it blends with heavy fuels.
Several factors fuel the growth of the TDAE market, including increased crude oil production, a demand surge for energy-efficient tires, and the upswing in maritime trade. Urbanization, rising disposable incomes, and a growing number of power plants further contribute to market expansion. The automotive sector’s continuous growth and the industry’s shift toward cost-effective vehicles are additional catalysts. However, environmental concerns and stringent regulations pose challenges to market growth, emphasizing the need for sustainable practices in the production and use of TDAE.
SOME OF THE MOST PRACTICAL APPLICATION OF (TDAE)
- Used in industry ink formulations
- Used in isolation manufacturers
- Used in automobile tire making factory
- Used in rubber manufacturing
- Used in shoes
- Used in flooring
- Used in cables and any other industrial interface
- Used as an ingredient (softener/plasticizer)
- Used as a processing aid in the production of natural and synthetic rubber products.
- used as an ingredient in certain engine, gear and lubricating oils.
TDAE IN ACTION
TDAE takes center stage in various industrial applications, proving its versatility. It plays a crucial role in ink formulations for the industry, finds application in isolation manufacturing, and is a key player in automobile tire production. TDAE’s influence extends to the vast realm of rubber manufacturing, leaving its mark on shoes, flooring, cables, and other industrial interfaces. Acting as a dynamic ingredient, it serves as a softener and plasticizer. In the production of both natural and synthetic rubber products, TDAE steps in as a valuable processing aid. Additionally, it contributes to specific engine, gear, and lubricating oils, showcasing its widespread impact across diverse sectors.
THE DIFFERENCE BETWEEN (TDAE) AND (DAE) ?
Treated Distillate Aromatic Extracts (TDAE) and Distillate Aromatic Extracts (DAE) are both types of aromatic process oils used primarily in the rubber industry. However, they differ significantly in their composition, safety, and environmental impact.
HERE’S A BREAKDOWN OF THE KEY DIFFERENCES BETWEEN TDAE AND DAE
1. COMPOSITION:
- DAE (Distillate Aromatic Extracts):
- Aromatic Content: DAE is rich in polycyclic aromatic hydrocarbons (PAHs), which are complex organic compounds with multiple aromatic rings.
- PAH Levels: DAE typically contains high levels of PAHs, some of which are known to be carcinogenic and harmful to human health and the environment.
- TDAE (Treated Distillate Aromatic Extracts):
- Aromatic Content: TDAE also contains aromatic hydrocarbons but is processed to significantly reduce the levels of harmful PAHs.
- PAH Levels: TDAE is formulated to meet strict environmental and health regulations, ensuring much lower PAH content compared to DAE. It is considered safer for use in applications with direct human contact.
2. SAFETY AND ENVIRONMENTAL IMPACT
- DAE:
- Health Risks: Due to the high PAH content, DAE poses health risks, particularly if used in products that come into direct contact with humans, such as tires and rubber goods.
- Environmental Concerns: The environmental impact of DAE is significant due to the potential release of PAHs into the environment, leading to stricter regulations on its use.
- TDAE:
- Health Safety: TDAE is considered safer for human health as it complies with regulations that limit PAH levels, making it a preferred choice in sensitive applications.
- Environmental Safety: TDAE is more environmentally friendly, as it reduces the release of harmful PAHs. Its use aligns with global regulations aimed at minimizing environmental pollution.
3. REGULATORY COMPLIANCE:
- DAE: Regulations: The use of DAE is increasingly restricted or regulated in many regions due to its high PAH content. Regulatory bodies have imposed limits on the PAH levels in products containing DAE, especially in consumer goods.
- TDAE: Regulations: TDAE was developed in response to these regulatory pressures. It complies with stringent international standards, including those set by the European Union, which has strict PAH limits for oils used in tire manufacturing and other applications.
4. APPLICATIONS:
- DAE: Uses: DAE is traditionally used in the rubber industry, particularly in the manufacturing of tires, belts, and hoses. However, its usage is declining due to health and environmental concerns.
- TDAE: Uses: TDAE is increasingly replacing DAE in these applications. It is preferred in the production of environmentally friendly tires (sometimes referred to as “green tires”) and other rubber products that need to meet strict safety standards.
5. PERFORMANCE:
- DAE: Performance: DAE provides good processing characteristics and durability in rubber compounds, but its high PAH content is a significant drawback.
- TDAE: Performance: TDAE offers similar performance benefits to DAE but with enhanced safety and environmental profiles, making it a superior choice for modern rubber processing.
The primary difference between Treated Distillate Aromatic Extracts (TDAE) and Distillate Aromatic Extracts (DAE) lies in their PAH content and associated health and environmental impacts. TDAE is a safer, more environmentally friendly alternative to DAE, with reduced PAH levels that comply with global safety regulations, making it the preferred choice for many rubber manufacturing applications.
PACKING OF TDAE
Packing can be in new steel drum, recondition or used drum also can load on one 20 foot container equal to 80 drum , ISO tank capacity is 20 MT net weight same as flexi tanks.
TECHNICAL DATA SHEET OF TDAE
Characteristic | Result | Test Method |
---|---|---|
Kinematic viscosity @ 100 °C, cSt | 15 | ASTM: D-445 |
Kinematic viscosity @ 50, °C | 780 | ASTM: D-445 |
Flash Point, °C | 240 | ASTM: D-92 |
Dropping Point, °C | +6 | ASTM: D-97 |
Specific Gravity @ 15, Kg/m³ | 0.930 | ASTM: D-1298 |
Aniline point, °C | 75 | IP-2 |
Refractive index at 20 | ˃1.5 | ASTM: D-1298 |
Sulfur % Wt | 2 | ASTM: D-4294 |
VGC | 0.870 | ASTM: D-2501 |
Benzo (a) Pyrene, mg/kg | ≤1 | Grimmer Method |
Sum of 8 PAH, mg/kg | ≤10 | Grimmer Method |
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