Powder Polyethylene wax (PE wax)
POLYETHYLENE WAX POWDER
Polyethylene Wax Powder, whose Latin name is PE WAX and is also called wax powder for short, has an extremely low molecular weight. Polyethylene wax powder is a kind of by-product of polyethylene and has forms such as HDPE and LDPE. It is worth noting that polyethylene wax powder also has a wax-like state and is very slippery and smooth. For this reason, it is also used as a lubricant option. Polyethylene is odorless and colorless and has a transparent and crystal-like state. In addition, polyethylene can be produced in two forms and emulsion and non-emulsion forms. These two samples differ from each other in terms of molecular mass, while polyethylene wax, like other Polyethylenes, is not flexible and also has less resistance. However, polyethylene wax has good resistance to chemicals and environmental stresses. Polyethylene wax powder benefits from several properties. This wax is formed through a process called polymerization.
HOW IS PE WAX POWDER PRODUCED?
First, it should be noted that polyethylene wax powder, or powdered polyethylene wax, is a by-product of the polyethylene production process. To do this, ethylene gas is first dissolved in hexane and polymerization is carried out using a catalyst and a three-phase reactor. Of course, it should be noted that there is another type of polyethylene wax powder, the production method of which is to use the method of breaking the molecular chain of linear polyethylene. It should be noted that the word wax generally refers to organic materials with a wide variety. These types of materials have solid properties at normal temperatures, while at higher temperatures, they will turn into a liquid state.
POLYETHYLENE WAX POWDER
According to the characteristics of polyethylene wax powder that were explained, polyethylene wax powder is widely used in various industries, the most important of which we will mention below: Polyethylene wax powder is a suitable option for waterproofing. For this reason, wax powder is used in the manufacture and production of various models of wood composites, such as chipboard, MDF, OSB boards and other products that use wood. Another area of application of polyethylene wax powder is the manufacture of various types of candles. As you know, candles are not only used for lighting and have a variety of applications. For PVC pipes, a type of lubricant and flame retardant called chlorinated paraffin is used. In the production of this material, polyethylene wax powder also shows its application and role.
Wax powder is also used in the cosmetic, health and food industries and their related products. Because due to the purification of this material, it is not considered toxic. For example, polyethylene wax powder is widely used in the production of products such as moisturizers and sunscreens. Wax powder is also widely used in the production of automotive parts.
APPLICATION OF POLYETHYLENE WAX
The widespread use of powdered polyethylene wax in various industries fully proves the advantages and advantages of this material, the most important of which are briefly mentioned below:
- Affordable price
- Very good adhesion
- An excellent lubricant
- Possibility of creating very good compatibility with other materials
- Widely used in specific industries and products such as the plastics industry due to its high molecular weight.
PE WAX POWDER & THE DIFFERENCE BETWEEN ITS TYPES
Polyethylene Wax Powder is produced through a polymerization process. The distinction in its three main characteristics can cause differences between the types of polyethylene wax, which are: I) molecular weight, II) degree and length of polymer branching and III) monomer / polymer composition.
A change in any of these factors can change the physical properties of this material, including viscosity, hardness, melting point, reactivity, etc. It can also be activated by performing an oxidation process, which is actually the addition of acid and ester functional groups to polyethylene wax.
The resulting product is a polar oxide and has very different properties. On the other hand, this makes it more compatible with polar materials such as PVC. In general, although a polyethylene wax manufacturer often tries to improve product quality by changing the polymerization process, some properties are common to all of these products.
PRODUCTION OF POLYETHYLENE WAX
Polyethylene wax, which is a transparent yellow material with a shiny surface, is actually a linear, crystalline, fully saturated ethylene homopolymer with an extremely low molecular weight. Its highly crystalline nature has given it unique properties such as excellent hardness at high temperatures, low solubility in a variety of solvents.
It is interesting to know that this material is a thermoplastic, as a polyethylene wax manufacturer you can certainly guess how it will behave when exposed to heat. Thermoplastics melt at 110 °C. Another interesting feature of this material is its ability to be heated and cooled without extensive destruction.
As a polyethylene wax manufacturer, you certainly know that this material can be produced in low density (LDPE) or high density (HDPE), and that HDPE is denser and more crystalline in appearance.
POLYETHYLENE WAX POWDER AND APPLICATIONS
As mentioned, polyethylene wax is used in many industries due to its optimal properties. Therefore, it will bring good benefits and profitability to you as a polyethylene wax manufacturer. Of course, its main function is to be used as a lubricant or physical modifier of the formulation by changing the viscosity or melting point. According to the latest reports on the use of polyethylene wax, the main use of this material is as an additive in the plastics, candle making, cosmetics and rubber industries, and it is also used in other applications, including packaging, lubricant and coating industries. As mentioned earlier, one of the applications of this material is its use in the plastics industry, especially engineering plastics. The low and affordable price of polyethylene wax has made it a suitable material for use in engineering plastics. As the engineering plastics industry and market continues to develop and expand, you, as a polyethylene wax manufacturer, can be assured that the demand for your products will be constant and permanent.
POWDER POLYETHYLENE WAX PACKING
Powder Polyethylene Wax (PE wax) is commonly used in a variety of industrial applications due to its lubricating and releasing properties, among other benefits. When it comes to packing this material, several key factors need to be considered to ensure safety, stability, and quality. Here are the typical details for packing powder PE wax:
PACKING MATERIALS:
1. BAGS:
Multi-layer Paper Bags: These often include an inner layer of polyethylene or polypropylene to provide moisture resistance.
Plastic Bags: Made from high-density polyethylene (HDPE) or low-density polyethylene (LDPE), providing good barrier properties against moisture and contamination.
2. SACKS:
Woven Polypropylene Sacks: Durable and resistant to tearing, suitable for heavier loads.
3. FIBER DRUMS:
Cylindrical containers: often with a polyethylene liner, used for larger quantities.
TYPICAL PACKAGING SIZES:
- Small Bags: 20 kg (44 lbs)
- Large Bags: 25 kg (55 lbs)
- Bulk Packaging: Up to 500 kg (1102 lbs) in big bags
ADDITIONAL PACKING CONSIDERATIONS:
1. Sealing: Ensure bags are properly sealed to prevent moisture ingress and contamination.
2. Labeling: Clearly label each package with relevant information such as product name, weight, batch number, and handling instructions.
3. Palletization: Bags are often stacked on pallets for ease of handling, storage, and transportation. Secure the pallet using stretch wrap to prevent movement and damage.
4. Storage: Store in a cool, dry place, away from direct sunlight and sources of heat or ignition.
REGULATORY COMPLIANCE:
1. Safety Data Sheets (SDS): Include detailed information on handling, storage, and emergency measures.
2. Compliance with Regulations: Ensure packaging meets local and international regulations for transport and storage of chemical products.
ENVIRONMENTAL AND SAFETY CONSIDERATIONS:
1. Recyclability: Use recyclable materials where possible to minimize environmental impact.
2. Handling Instructions: Provide clear instructions to avoid inhalation of powder and contact with skin and eyes.
EXAMPLE PACKING SPECIFICATION:
Material: Polyethylene Wax (PE wax) powder
Packaging Type: 25 kg multi-layer paper bag with an inner polyethylene liner
Quantity per Pallet: 40 bags
Total Weight per Pallet: 1000 kg
Label: Product name, weight, batch number, safety information
This should provide a comprehensive overview of the typical packing details for powder PE wax.
TECHNICAL DATASHEET OF POWDER PE WAX
Characteristic value Unit
Density 0.93±0.03 g/Cm3
Appearance Powder --
Melting Point 110±5 C
Color White --
Penetration Hardness 3 d.mm
Softening Point 85-105 C
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