GILSONITE IN INDUSTRIAL APPLICATIONS

Gilsonite

THE VERSATILITY OF GILSONITE IN INDUSTRIAL APPLICATIONS

Gilsonite is extensively utilized in various industries, such as asphalt, foundry, inks, paints, and stains, as it serves as a superior additive. It offers exceptional benefits across a wide range of industrial applications. Not only is Gilsonite highly cost-effective, but it is also safe, natural, and readily available for immediate delivery.

GILSONITE : INKS & PAINTS

Gilsonite exhibits unique properties that make it an exceptional choice for enhancing inks and paints. Its remarkable characteristics enable it to create a strong bond with various materials, providing effective protection against the elements. As a crucial high-performance and cost-effective additive, Gilsonite finds application in anticorrosive paints, underbody paints, and pipe coatings. In the realm of wood stains, Gilsonite’s superior performance is widely recognized, making it a common ingredient in the majority of wood stains manufactured in the U.S. Its distinct properties act as both a binder to safeguard the wood and a pigment, imparting deep and long-lasting colors that resist fading over time. Gilsonite paint additive outshines other materials, be it natural or synthetic, offering a level of performance that cannot be matched. The formulation of a paint using Gilsonite typically includes petroleum solvent, linseed oil, turpentine, Gilsonite pigment, varnish mixture, wetting agent, drier, and hydrocarbon silicon penetrating oil. The specific composition ensures optimal results and durability. In the ink industry, Gilsonite serves as a primary wetting agent for black news inks, headset inks, and toner inks. Its presence as a carbon black wetting agent competes favorably with other options such as hydrocarbon resins and phenolic resins, delivering exceptional performance. Overall, Gilsonite plays a pivotal role in enhancing the quality, durability, and effectiveness of inks and paints across various applications, making it a trusted choice in the industry.

ADVANTAGES OF GILSONITE IN INKS & PAINTS

Gilsonite offers several key benefits when used in inks and paints:

1. Superior binding properties: Gilsonite demonstrates exceptional binding capabilities with a wide range of materials, ensuring excellent adhesion and durability.

2. UV light stability: With its inherent resistance to UV light, Gilsonite helps maintain the integrity and color stability of inks and paints, even under prolonged exposure to sunlight.
3. Fade-resistant transparent pigment: Gilsonite serves as a transparent pigment that imparts deep and rich colors to wood stains. Its fade-resistant nature ensures long-lasting vibrancy, enhancing the visual appeal of finished wood surfaces.

Incorporating Gilsonite into inks and paints brings these advantages, contributing to high-quality and long-lasting coatings.

ASPHALT WITH GILSONITE FOR STRONGER AND LONGER-LASTING ROADS

Gilsonite revolutionizes road construction by imparting unique properties that enhance the strength and longevity of asphalt pavements. As an asphalt binder modifier, Gilsonite addresses high-temperature and deformation issues, resulting in a road less prone to performance problems. When incorporated into recycled asphalt pavements, Gilsonite replenishes the properties lost over time, allowing for increased utilization of recycled materials. By using Gilsonite-modified asphalt binders, roads can be constructed with a reduced thickness of nearly 20 percent compared to conventional pavements, while still achieving exceptional strength. To learn more about this application, please feel free to contact us. Additionally, as an aggregate modifier, Gilsonite can be easily added directly at the hot mix plant without requiring additional equipment. The outstanding bonding properties of Gilsonite contribute to the creation of high-strength and high-performance pavements that effectively resist water stripping. By utilizing Gilsonite in asphalt, roads benefit from enhanced durability, increased utilization of recycled materials, and superior resistance to deformation and water damage.

ADVANTAGES OF GILSONITE

1. High strength and durability: Incorporating Gilsonite in asphalt results in pavements that exhibit superior strength and durability, ensuring long-lasting road surfaces.
2. Superior deformation performance: Gilsonite-modified asphalt demonstrates excellent resistance to deformation, minimizing issues such as rutting and cracking, even under heavy traffic loads.
3. Reduced pavement thickness: By utilizing Gilsonite, pavements can be constructed with reduced thickness while still maintaining their structural integrity. This not only optimizes material usage but also speeds up construction and reduces costs.
4. Reduced temperature susceptibility: Gilsonite’s unique properties enhance the temperature resistance of asphalt, making it less susceptible to high temperatures and preventing issues like softening and rutting in hot weather conditions.
5. Increased resistance to water stripping: Gilsonite improves the bond between asphalt and aggregates, enhancing resistance to water stripping. This reduces the likelihood of moisture damage, including the stripping of asphalt film from aggregates.

Incorporating Gilsonite in asphalt provides numerous benefits, including enhanced strength, improved performance against deformation, reduced pavement thickness, increased temperature resistance, and greater resistance to water damage. These advantages contribute to the creation of durable and long-lasting road surfaces.

GILSONITE IN ISOLATION

THERMAL RESISTANCE AND STABILITY

Gilsonite finds significant usage in the production of isolating materials, particularly in the creation of isogamy composites. By blending Gilsonite, calcium carbonate, and bitumen with stretch enhancer oil, isogamy is formed, which serves as a stable and homogeneous coating. This composite not only enhances the thermal resistance of the material but also improves its overall stability. Through the incorporation of Gilsonite, the resulting isogamy composite exhibits increased resistance to heat transfer, making it an effective isolating material. The combination of Gilsonite, calcium carbonate, bitumen, and stretch enhancer oil creates a robust and durable coating that effectively isolates and protects various surfaces. Overall, Gilsonite plays a crucial role in the production of isolating materials, contributing to enhanced thermal resistance and the creation of stable and homogeneous coatings.

ADVANTAGES OF GILSONITE IN ISOLATION

1. Increased shear strength: Incorporating Gilsonite in isolation materials enhances their shear strength, making them more resistant to internal movement and deformation.

2. Improved resistance to layer movement: Gilsonite helps to mitigate the movement of layers within the isolation material, ensuring better stability and durability over time.
3. Maintained low-temperature flexibility: Gilsonite preserves the flexibility of the isolation material at low temperatures, allowing it to adapt to varying conditions without compromising its effectiveness.
4. Enhanced stability on sloping surfaces: By reducing the tendency of the isolation material to shift, Gilsonite enables its use on sloping surfaces, providing reliable and long-lasting protection.
5. Reduced fluctuations at high temperatures: Gilsonite contributes to minimizing fluctuations in isolation materials when exposed to high temperatures, ensuring their stability and performance even in challenging environments.

The combination of Gilsonite’s low-temperature flexibility, high-temperature shear strength, and resistance to motion brings significant advantages to isolation applications, providing increased stability, reduced movement, and enhanced performance under various conditions.

GILSONITE IN THE COATING INDUSTY

PROTECING PIPES AND WATERPROOFING

Gilsonite finds valuable applications in the coating industry, primarily for preventing pipe corrosion and as an additive in pipe isolators, effectively extending the lifespan of pipes. Its unique properties make it an ideal resin for waterproofing purposes, finding usage in various industries. In the automobile industry, Gilsonite serves as an additive in underbody coatings for cars, providing enhanced waterproofing and corrosion protection. By incorporating Gilsonite into the coating formulation, the underbody of the vehicle is shielded from environmental elements, ensuring durability and longevity. Furthermore, Gilsonite acts as a reliable resin in waterproofing applications across different industries. Its water-resistant properties make it an effective additive for coatings, protecting surfaces from moisture and enhancing their overall performance. Overall, Gilsonite plays a vital role in the coating industry by safeguarding pipes from corrosion, extending their lifespan through pipe isolators, and providing waterproofing capabilities in various applications, including the automobile industry.

GILSONITE IN FOUNDRY & CONSTRUCTION

IRON CASTINGS AND FOUNDRY SANDS

Gilsonite proves to be an exceptional carbon additive for complex and high-value iron castings. Its inherent superior properties result in high-quality castings with improved finish and reduced imperfections. By combining Gilsonite with coal and other ingredients, it serves as an additive in foundry sands, ensuring the overall quality of the molded parts. The addition of Gilsonite to foundry sands lowers gas evolution, thereby reducing the ventilation load on the pouring floor. Extensive testing has confirmed the positive impact of Gilsonite as an additive on the physical properties of new mixes. Moreover, as a carbonate additive, Gilsonite can be incorporated into foundry sands, acting as a potent adhesive, enhancing their strength and cohesion. In the realm of construction, Gilsonite is widely utilized for its exceptional binding properties. When added to construction materials such as asphalt or concrete, Gilsonite serves as a robust adhesive, enhancing the structural integrity and durability of the final product. Overall, Gilsonite plays a vital role in the foundry and construction industries, offering advantages such as improved iron castings, enhanced foundry sands, and strengthened construction materials.

ADVANTAGES OF GILSONITE IN FOUNDRY & CONSTRUCTION

1. Enhanced mold release: Compared to sea-coal, Gilsonite generates three times as much gas during casting, leading to improved mold release and easier removal of the finished castings.
2. Superior lustrous carbon: Gilsonite contains high levels of lustrous carbon, resulting in a better finish on castings. The presence of lustrous carbon contributes to a smoother surface and enhances the overall aesthetic appeal.
3. Reductive atmosphere: Gilsonite creates a reductive atmosphere within the mold during casting. This reduces the reaction between the mold and the casting material, minimizing the occurrence of imperfections and defects.

By utilizing Gilsonite in foundry and construction applications, these advantages offer improved mold release, superior finish quality, and a reduced likelihood of imperfections in the final castings.