Aluminum Grease
DESCRIPTION OF ALUMINUM GREASE
Aluminum Grease is formulated with a premium base oil and an aluminum complex soap thickener, enriched with the purest colloidal graphite and a specialized additive package. This combination ensures exceptional anti-wear properties and effective corrosion protection. The grease boasts high load-carrying capacity and resistance to extreme pressure, making it ideal for applications where these properties are crucial. Additionally, its sprayability characteristics enable usage in automatic spray systems. The temperature range for this grease spans from -10ºC to +140ºC. Widely employed in food and beverage processing plants, this aluminum complex grease adheres to food-grade standards, utilizing food-grade white mineral oil or synthetic hydrocarbon. Its suitability extends to steel mills and mining applications due to superior water resistance and a higher temperature thickener.
WHAT IS ALUMINIUM GREASE?
Aluminium grease is a long-life, heat-resistant, water-resistant grease ideally suited for use in anti-friction roles and plain bearing loads. It performs well in both high load scenarios and under extreme water conditions – it stays in place very well with a minimum of leakage. It can withstand very high temperature environments, (over 240°C), commonly found in the automotive industry. Aluminium grease is a multi-functional, multi-purpose lubricant widely used in the automotive industry. It is commonly used to grease wheel bearing mechanisms. Aluminium grease is able to withstand the very high temperatures associated with wheel bearings and stays in place with minimum leakage. Other greases could fail in this high temperature scenario. It is also used to grease trailer wheel bearings and hitches.
APPLICATION OF ALUMINUM GREASE
Aluminum Grease finds its optimal use in demanding heavy industrial settings characterized by elevated temperatures, intense shear forces, and exposure to water. Specifically, it excels in steel processing equipment applications, including Continuous Casters, Hot Strip Mills, Mill Roll Neck Bearings, Spindles, Couplings, and Gearing. Its versatile nature extends to various miscellaneous applications that demand a grease with high-temperature tolerance, water resistance, and a tacky consistency. The exceptional performance of Aluminum Grease in these conditions makes it a reliable choice for diverse industrial requirements.
- Aluminum Grease stands out across a spectrum of industrial applications, proving its efficacy in various scenarios:
- Open gears: Offering reliable lubrication in gear systems.
- Rotary kilns: Ensuring smooth operation and reduced friction in rotary kiln mechanisms.
- Ball mills: Providing essential lubrication for the efficient functioning of ball mills.
- Dryers: Facilitating smooth movement and reducing wear in dryer components.
- Excavators: Ensuring optimal lubrication in the heavy-duty operations of excavators.
- Food processing equipment: Serving as a protective anti-rust film and a release agent on gaskets or seals in tank enclosures.
- Incidental food contact: Serving as a safe lubricant for machine parts and equipment that may come into incidental contact with food.
- Steel mills: Offering superior lubrication in the challenging environments of steel mills.
- Mining: Providing essential lubrication in mining machinery and components.
- Machinery and part lubricant: Ensuring smooth operation and longevity of various machinery and components.
- Cold rolling mills: Offering reliable lubrication in the demanding conditions of cold rolling mills.
- Hot rolling table: Facilitating efficient operation and minimizing wear in hot rolling tables.
- Paper mills: Ensuring smooth performance in both the wet and dry ends of paper mills.
AUTOMOTIVE INDUSTRY: What is aluminium used for in the auto workshop? Aluminium grease is commonly used as a lubricant in wheel bearings with disc brake systems. It is a good choice as a wheel bearing lubricant as it can withstand the high temperatures generated better than other types of grease. It stays in place really well and displays very low leakage after application.
MANUFACTURING INDUSTRY: Aluminum grease is a popular choice for the lubrication of machinery parts in the manufacturing industry. Due to its excellent water resistance properties it is a great choice when water contact is going to take place. It is also often used in food grade scenarios.
TRAILERS & HITCHES: It is a good choice for the greasing of trailer wheel bearings and hitches. Additionally, its water resistance properties makes it a very good choice for use on boat trailer hitches.
CONSTRUCTION & FARMING: Aluminum based grease is used in the construction and farming industries as a general purpose grease and as bearing lubricant. It is a good all-rounder at protecting equipment from rust and for providing reliable long-term lubrication.
STEEL MILLING INDUSTRY: It is commonly used in the steel mill industry to grease and lubricate hot and cold rolling mills that operate under conditions of extreme pressure. Its ability to retain consistency after repeated usage and repeated heating and cooling make it a resilient grease suitable for use in extremely challenging environments such as the steel milling industry.
KEY PROPERTIES OF ALUMINIUM GREASE
Typically aluminium grease can better resist water washout compared to a lithium based grease and has a modestly better oxidation stability. Another key differences between aluminium grease and other grease, for example lithium or copper based alternatives, is cost. Aluminium grease is a more expensive lubricant to produce.
OUTSTANDING PERFORMANCE CHARACTERISTICS
- This aluminum grease boasts an array of exceptional features that make it a top choice in lubrication:
- Water Resistance: Exhibits remarkable resistance to water, ensuring reliable performance in various environmental conditions.
- Excellent Anti-Wear Properties: Offers outstanding protection against wear, enhancing the longevity of components.
- Corrosion Protection: Demonstrates highly effective corrosion protection, safeguarding equipment from degradation.
- Versatile Application: Easily applicable through all conventional spraying systems, ensuring convenience in various industrial setups.
- High Adhesion: Shows superior adhesion, ensuring sustained lubrication and minimizing the need for frequent reapplication.
- High-Temperature Performance: Performs exceptionally well in high-temperature environments, maintaining its lubricating properties under extreme heat.
- Inherent Reversibility: Exhibits inherent reversibility, providing flexibility and adaptability in varying operational conditions.
- Shear Stability: Maintains stability under shear forces, ensuring consistent and reliable performance.
- Extreme Pressure Protection: Formulated with extreme pressure and anti-wear additives, offering robust protection under heavy loads and challenging conditions.
- Polymer Fortified: Fortified with polymers, enhancing film strength for superior lubrication.
- Corrosion Resistance: Resists corrosion effectively, contributing to the long-term durability of components.
- Multi-Purpose/High Performance: A versatile, high-performance solution suitable for a multitude of industrial applications.
WHAT IS THE BEST GREASE TO USE ON ALUMINUM?
Lithium grease is a good choice for lubricating an aluminium contact surface. It is commonly used as the best grease for aluminum parts, or as the best lubricant for aluminum on aluminum. Aluminium grease is not designed as a grease for aluminum.
ADVANTAGES OF ALUMINIUM GREASE:
- High Dropping Point & Application Temperature
- Excellent Water Resistance
- Water Washout Resistance – highly resistant to water washout
- Oxidation Stability
- Excellent Pumpability & Handling
- Heat Resistant/ High Operating Temperature
- Compatible with Wide Range of Other Greases
- Retains Consistency after Repeated Heating & Cooling
DISADVANTAGES OF ALUMINIUM GREASE
- Shear Stability – aluminum grease may break down more easily compared to other greases
- Cost – more expensive compared to lithium based grease
- Messy/ Difficult to Clean Up – it can be difficult to clean up – clothes and skin
TECHNICAL DATA SHEET OF ALUMINUM GREASE
| Characteristic | Unit | Test Method | Typical Value |
|---|---|---|---|
| Grade | --- | NLGI | 00 |
| Thickener | --- | --- | |
| Cone Penetration @ 25°C | 0.1 mm | ASTM D-217 | 400-430 |
| Dropping Point | °C | ASTM D-2265 | 200 |
| Color | --- | Visual | |
| Temperature Range | °C | --- | |
| DIN Classification | --- | DIN 51502 | OGPF00N-10 |
